feat: Complete DOS update system with test data routing fix
Implemented comprehensive DOS 6.22 update system for ~30 test stations with critical fix for test data database import routing. ## Major Changes ### DOS Batch Files (7 files) - NWTOC.BAT: Download updates from network to DOS machines - CTONW.BAT v1.2: Upload with separate ProdSW/LOGS routing (CRITICAL FIX) - UPDATE.BAT: Full system backup to network - STAGE.BAT: System file staging for safe updates - REBOOT.BAT: Apply staged updates on reboot - CHECKUPD.BAT: Check for available updates - DEPLOY.BAT: One-time deployment installer for DOS machines ### CTONW v1.2 Critical Fix Fixed test data routing to match AD2 sync script expectations: - Software distribution: C:\ATE\*.EXE -> T:\TS-4R\ProdSW\ (bidirectional) - Test data logging: C:\ATE\8BDATA\*.DAT -> T:\TS-4R\LOGS\8BLOG\ (upload only) - Subdirectory mapping: 8BDATA->8BLOG, DSCDATA->DSCLOG, HVDATA->HVLOG, etc. - Test data now correctly imported to AD2 database via Sync-FromNAS.ps1 ### Deployment Infrastructure - copy-to-ad2.ps1: Automated deployment to AD2 server - DOS_DEPLOYMENT_GUIDE.md: Complete deployment documentation - DEPLOYMENT_GUIDE.md: Technical workflow documentation - credentials.md: Centralized credentials (AD2, NAS, Gitea) ### Analysis & Documentation (15 files) - CTONW_ANALYSIS.md: Comprehensive compliance analysis - CTONW_V1.2_CHANGELOG.md: Detailed v1.2 changes - NWTOC_ANALYSIS.md: Download workflow analysis - DOS_BATCH_ANALYSIS.md: DOS 6.22 compatibility guide - UPDATE_WORKFLOW.md: Backup system workflow - BEHAVIORAL_RULES_INTEGRATION_SUMMARY.md: C: drive integration ### Session Logs - session-logs/2026-01-19-session.md: Complete session documentation ### Conversation Reorganization - Cleaned up 156 imported conversation files - Organized into sessions-by-date structure - Created metadata index and large files guide ## Technical Details ### AD2 → NAS → DOS Sync Flow 1. Admin copies files to AD2: \192.168.0.6\C$\Shares\test\ 2. Sync-FromNAS.ps1 runs every 15 minutes (AD2 → NAS) 3. DOS machines access via T: drive (\D2TESTNAS\test) 4. NWTOC downloads updates, CTONW uploads test data 5. Sync imports test data to AD2 database ### DOS 6.22 Compatibility - No %COMPUTERNAME%, uses %MACHINE% variable - No IF /I, uses multiple case-specific checks - Proper ERRORLEVEL checking (highest values first) - XCOPY /S for subdirectory support - ASCII markers ([OK], [ERROR], [WARNING]) instead of emojis ### File Locations - AD2: C:\Shares\test\COMMON\ProdSW\ (deployed) - NAS: T:\COMMON\ProdSW\ (synced) - DOS: C:\BAT\ (installed) - Logs: T:\TS-4R\LOGS\8BLOG\ (test data for database import) ## Deployment Status ✅ All 7 batch files deployed to AD2 (both COMMON and _COMMON) ⏳ Pending sync to NAS (within 15 minutes) ⏳ Pending pilot deployment on TS-4R 📋 Ready for rollout to ~30 DOS machines ## Breaking Changes CTONW v1.1 → v1.2: Test data now uploads to LOGS folder instead of ProdSW. Existing machines must download v1.2 via NWTOC for proper database import. Co-Authored-By: Claude Sonnet 4.5 <noreply@anthropic.com>
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CTONW_V1.2_CHANGELOG.md
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CTONW_V1.2_CHANGELOG.md
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# CTONW.BAT v1.2 - Changelog
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**Date:** 2026-01-19
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**Version:** 1.2
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**Previous Version:** 1.1
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**Status:** Deployed to AD2
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---
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## Critical Change: Test Data Routing
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### Problem Identified
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The Sync-FromNAS.ps1 script on AD2 expects test data in **LOGS folders** for database import:
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- Expected path: `TS-*/LOGS/8BLOG/*.DAT`, `TS-*/LOGS/DSCLOG/*.DAT`, etc.
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- CTONW v1.1 uploaded to: `TS-*/ProdSW/8BDATA/*.DAT`, `TS-*/ProdSW/DSCDATA/*.DAT`
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**Result:** Test data was not being imported into the database because it was in the wrong location.
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### Solution: Separate Data Workflows
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v1.2 separates two distinct workflows:
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#### 1. Software Distribution (ProdSW) - Bidirectional
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- **Purpose:** Software updates and configuration files
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- **Direction:** AD2 → NAS → DOS machines (via NWTOC) AND DOS machines → NAS → AD2 (via CTONW)
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- **File Types:** .BAT, .EXE, .CFG, .TXT (non-test-data)
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- **Upload Target:** `T:\TS-4R\ProdSW\`
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- **Download Source:** `T:\COMMON\ProdSW\` and `T:\TS-4R\ProdSW\`
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#### 2. Test Data Logging (LOGS) - Unidirectional Upload Only
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- **Purpose:** Test results for database import and analysis
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- **Direction:** DOS machines → NAS → AD2 database (via Sync-FromNAS.ps1 PULL)
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- **File Types:** .DAT files (test data)
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- **Upload Target:** `T:\TS-4R\LOGS\8BLOG\`, `T:\TS-4R\LOGS\DSCLOG\`, etc.
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- **Download Source:** None (test data is never downloaded back to DOS machines)
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---
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## Changes in v1.2
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### New Variables
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- Added `LOGSDIR` variable (line 83): `SET LOGSDIR=T:\%MACHINE%\LOGS`
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### Updated Banner Display (Lines 130-141)
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Shows both target directories for machine-specific uploads:
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```
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Targets: T:\TS-4R\ProdSW (programs)
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T:\TS-4R\LOGS (test data)
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```
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### New Directory Creation (Lines 174-177)
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Creates LOGS directory structure:
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```batch
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IF "%TARGET%"=="MACHINE" IF NOT EXIST %LOGSDIR%\NUL MD %LOGSDIR%
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```
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### Progress Indicator Changed
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- Was: [1/2] and [2/2]
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- Now: [1/3], [2/3], and [3/3]
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### Step 8: Programs Upload (Lines 202-222)
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**Changed from v1.1:**
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- v1.1: `XCOPY C:\ATE\*.* %TARGETDIR%\ /S /Y /Q` (all files)
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- v1.2: Explicit file type filters:
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```batch
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XCOPY C:\ATE\*.EXE %TARGETDIR%\ /S /Y /Q
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XCOPY C:\ATE\*.BAT %TARGETDIR%\ /S /Y /Q
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XCOPY C:\ATE\*.CFG %TARGETDIR%\ /S /Y /Q
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XCOPY C:\ATE\*.TXT %TARGETDIR%\ /S /Y /Q
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```
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- **Result:** Excludes .DAT files from ProdSW upload
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### Step 9: Test Data Upload (Lines 234-272) - NEW
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**Completely new in v1.2:**
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```batch
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ECHO [3/3] Uploading test data to LOGS...
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REM Create log subdirectories
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IF NOT EXIST %LOGSDIR%\8BLOG\NUL MD %LOGSDIR%\8BLOG
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IF NOT EXIST %LOGSDIR%\DSCLOG\NUL MD %LOGSDIR%\DSCLOG
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IF NOT EXIST %LOGSDIR%\HVLOG\NUL MD %LOGSDIR%\HVLOG
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IF NOT EXIST %LOGSDIR%\PWRLOG\NUL MD %LOGSDIR%\PWRLOG
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IF NOT EXIST %LOGSDIR%\RMSLOG\NUL MD %LOGSDIR%\RMSLOG
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IF NOT EXIST %LOGSDIR%\7BLOG\NUL MD %LOGSDIR%\7BLOG
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REM Upload test data files to appropriate log folders
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IF EXIST C:\ATE\8BDATA\NUL XCOPY C:\ATE\8BDATA\*.DAT %LOGSDIR%\8BLOG\ /Y /Q
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IF EXIST C:\ATE\DSCDATA\NUL XCOPY C:\ATE\DSCDATA\*.DAT %LOGSDIR%\DSCLOG\ /Y /Q
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IF EXIST C:\ATE\HVDATA\NUL XCOPY C:\ATE\HVDATA\*.DAT %LOGSDIR%\HVLOG\ /Y /Q
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IF EXIST C:\ATE\PWRDATA\NUL XCOPY C:\ATE\PWRDATA\*.DAT %LOGSDIR%\PWRLOG\ /Y /Q
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IF EXIST C:\ATE\RMSDATA\NUL XCOPY C:\ATE\RMSDATA\*.DAT %LOGSDIR%\RMSLOG\ /Y /Q
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IF EXIST C:\ATE\7BDATA\NUL XCOPY C:\ATE\7BDATA\*.DAT %LOGSDIR%\7BLOG\ /Y /Q
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```
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### Subdirectory Mapping
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| Local Directory | Network Target | Purpose |
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|----------------|----------------|---------|
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| C:\ATE\8BDATA\ | T:\TS-4R\LOGS\8BLOG\ | 8-channel test data |
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| C:\ATE\DSCDATA\ | T:\TS-4R\LOGS\DSCLOG\ | DSC test data |
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| C:\ATE\HVDATA\ | T:\TS-4R\LOGS\HVLOG\ | High voltage test data |
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| C:\ATE\PWRDATA\ | T:\TS-4R\LOGS\PWRLOG\ | Power test data |
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| C:\ATE\RMSDATA\ | T:\TS-4R\LOGS\RMSLOG\ | RMS test data |
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| C:\ATE\7BDATA\ | T:\TS-4R\LOGS\7BLOG\ | 7-channel test data |
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### Updated Completion Message (Lines 282-299)
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Now shows both targets for machine-specific uploads:
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```
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Files uploaded to:
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T:\TS-4R\ProdSW (software/config)
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T:\TS-4R\LOGS (test data for database import)
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```
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### New Error Handler (Lines 319-331)
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Added `LOGS_DIR_ERROR` label for LOGS directory creation failures.
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### Updated Cleanup (Lines 360-364)
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Added `LOGSDIR` variable cleanup:
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```batch
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SET TARGET=
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SET TARGETDIR=
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SET LOGSDIR=
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```
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---
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## Expected Behavior Changes
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### Before v1.2 (BROKEN)
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```
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DOS Machine: CTONW
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↓
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NAS: T:\TS-4R\ProdSW\8BDATA\*.DAT
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↓ (Sync-FromNAS.ps1 looks in LOGS, not ProdSW)
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❌ Test data NOT imported to database
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```
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### After v1.2 (FIXED)
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```
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DOS Machine: CTONW
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↓
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NAS: T:\TS-4R\LOGS\8BLOG\*.DAT
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↓ (Sync-FromNAS.ps1 finds files in LOGS)
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✅ Test data imported to AD2 database
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```
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---
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## Backward Compatibility
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### Impact on Existing DOS Machines
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**Before deployment of v1.2:**
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- DOS machines running CTONW v1.1 upload test data to ProdSW
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- Test data NOT imported to database (broken workflow)
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**After deployment of v1.2:**
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- DOS machines download CTONW v1.2 via NWTOC
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- Running CTONW v1.2 uploads test data to LOGS
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- Test data correctly imported to database (fixed workflow)
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### Migration Path
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1. **Deploy v1.2 to AD2** ✅ COMPLETE
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2. **Sync to NAS** (automatic, within 15 minutes)
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3. **DOS machines run NWTOC** (downloads v1.2)
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4. **DOS machines run CTONW** (uploads to correct LOGS location)
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5. **Sync-FromNAS.ps1 imports data** (automatic, every 15 minutes)
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### Data in Wrong Location
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If test data exists in old location (`ProdSW/8BDATA/`), it will NOT be automatically migrated. Options:
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1. **Manual cleanup:** Delete old DAT files from ProdSW after confirming they're in LOGS
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2. **Let it age out:** Old data in ProdSW won't cause issues, just won't be imported
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3. **One-time migration script:** Could create script to move DAT files from ProdSW to LOGS (not required)
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---
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## Testing Recommendations
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### Test on TS-4R (Pilot Machine)
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1. **Deploy v1.2:**
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- Run DEPLOY.BAT if not already deployed
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- Or run NWTOC to download v1.2
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2. **Test CTONW Upload:**
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```batch
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REM Create test data
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ECHO Test data > C:\ATE\8BDATA\TEST.DAT
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REM Run CTONW
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CTONW
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REM Verify upload
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DIR T:\TS-4R\LOGS\8BLOG\TEST.DAT
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```
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3. **Verify Database Import:**
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- Wait 15 minutes for sync
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- Check AD2 database for imported test data
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- Verify DAT file removed from NAS after import
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4. **Test Programs Upload:**
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```batch
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REM Create test program
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COPY C:\DOS\EDIT.COM C:\ATE\TESTPROG.EXE
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REM Run CTONW
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CTONW
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REM Verify upload
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DIR T:\TS-4R\ProdSW\TESTPROG.EXE
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```
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---
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## Sync Script Compatibility
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### Sync-FromNAS.ps1 PULL Operation (Lines 138-192)
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**Searches for:**
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```powershell
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$findCommand = "find $NAS_DATA_PATH/TS-*/LOGS -name '*.DAT' -type f -mmin -$MaxAgeMinutes"
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```
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**Pattern match:**
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```powershell
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if ($remoteFile -match "/data/test/(TS-[^/]+)/LOGS/([^/]+)/(.+\.DAT)$") {
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$station = $Matches[1] # TS-4R
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$logType = $Matches[2] # 8BLOG
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$fileName = $Matches[3] # TEST.DAT
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}
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```
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**CTONW v1.2 uploads to:**
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- `T:\TS-4R\LOGS\8BLOG\TEST.DAT` (NAS path: `/data/test/TS-4R/LOGS/8BLOG/TEST.DAT`)
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✅ **Compatible** - Paths match exactly
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### Sync-FromNAS.ps1 PUSH Operation (Lines 244-360)
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**Handles subdirectories:**
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```powershell
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$prodSwFiles = Get-ChildItem -Path $prodSwPath -File -Recurse
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$relativePath = $file.FullName.Substring($prodSwPath.Length + 1).Replace('\', '/')
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```
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✅ **Compatible** - Programs in ProdSW subdirectories sync correctly
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---
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## File Size Impact
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**v1.1:** 293 lines
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**v1.2:** 365 lines
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**Change:** +72 lines (+24.6%)
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**Additions:**
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- 1 new variable (LOGSDIR)
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- 1 new step (test data upload)
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- 6 subdirectory creations
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- 6 conditional XCOPY commands
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- 1 new error handler
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- Updated messages and banners
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---
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## Production Readiness
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**Status:** ✅ READY FOR PRODUCTION
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**Deployment Status:**
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- ✅ Deployed to AD2 (both COMMON and _COMMON)
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- ⏳ Waiting for sync to NAS (within 15 minutes)
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- ⏳ Pending DOS machine NWTOC downloads
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**Next Steps:**
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1. Wait for AD2 → NAS sync (automatic)
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2. Run NWTOC on TS-4R to download v1.2
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3. Test CTONW upload to verify LOGS routing
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4. Monitor database for imported test data
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5. Deploy to remaining ~29 DOS machines
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---
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**Version:** 1.2
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**Deployed:** 2026-01-19
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**Author:** Claude Code
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**Tested:** Pending pilot deployment on TS-4R
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