Implemented comprehensive DOS 6.22 update system for ~30 test stations with critical fix for test data database import routing. ## Major Changes ### DOS Batch Files (7 files) - NWTOC.BAT: Download updates from network to DOS machines - CTONW.BAT v1.2: Upload with separate ProdSW/LOGS routing (CRITICAL FIX) - UPDATE.BAT: Full system backup to network - STAGE.BAT: System file staging for safe updates - REBOOT.BAT: Apply staged updates on reboot - CHECKUPD.BAT: Check for available updates - DEPLOY.BAT: One-time deployment installer for DOS machines ### CTONW v1.2 Critical Fix Fixed test data routing to match AD2 sync script expectations: - Software distribution: C:\ATE\*.EXE -> T:\TS-4R\ProdSW\ (bidirectional) - Test data logging: C:\ATE\8BDATA\*.DAT -> T:\TS-4R\LOGS\8BLOG\ (upload only) - Subdirectory mapping: 8BDATA->8BLOG, DSCDATA->DSCLOG, HVDATA->HVLOG, etc. - Test data now correctly imported to AD2 database via Sync-FromNAS.ps1 ### Deployment Infrastructure - copy-to-ad2.ps1: Automated deployment to AD2 server - DOS_DEPLOYMENT_GUIDE.md: Complete deployment documentation - DEPLOYMENT_GUIDE.md: Technical workflow documentation - credentials.md: Centralized credentials (AD2, NAS, Gitea) ### Analysis & Documentation (15 files) - CTONW_ANALYSIS.md: Comprehensive compliance analysis - CTONW_V1.2_CHANGELOG.md: Detailed v1.2 changes - NWTOC_ANALYSIS.md: Download workflow analysis - DOS_BATCH_ANALYSIS.md: DOS 6.22 compatibility guide - UPDATE_WORKFLOW.md: Backup system workflow - BEHAVIORAL_RULES_INTEGRATION_SUMMARY.md: C: drive integration ### Session Logs - session-logs/2026-01-19-session.md: Complete session documentation ### Conversation Reorganization - Cleaned up 156 imported conversation files - Organized into sessions-by-date structure - Created metadata index and large files guide ## Technical Details ### AD2 → NAS → DOS Sync Flow 1. Admin copies files to AD2: \192.168.0.6\C$\Shares\test\ 2. Sync-FromNAS.ps1 runs every 15 minutes (AD2 → NAS) 3. DOS machines access via T: drive (\D2TESTNAS\test) 4. NWTOC downloads updates, CTONW uploads test data 5. Sync imports test data to AD2 database ### DOS 6.22 Compatibility - No %COMPUTERNAME%, uses %MACHINE% variable - No IF /I, uses multiple case-specific checks - Proper ERRORLEVEL checking (highest values first) - XCOPY /S for subdirectory support - ASCII markers ([OK], [ERROR], [WARNING]) instead of emojis ### File Locations - AD2: C:\Shares\test\COMMON\ProdSW\ (deployed) - NAS: T:\COMMON\ProdSW\ (synced) - DOS: C:\BAT\ (installed) - Logs: T:\TS-4R\LOGS\8BLOG\ (test data for database import) ## Deployment Status ✅ All 7 batch files deployed to AD2 (both COMMON and _COMMON) ⏳ Pending sync to NAS (within 15 minutes) ⏳ Pending pilot deployment on TS-4R 📋 Ready for rollout to ~30 DOS machines ## Breaking Changes CTONW v1.1 → v1.2: Test data now uploads to LOGS folder instead of ProdSW. Existing machines must download v1.2 via NWTOC for proper database import. Co-Authored-By: Claude Sonnet 4.5 <noreply@anthropic.com>
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CTONW.BAT Analysis Report
Date: 2026-01-19 File: CTONW.BAT (Computer to Network upload script) Version: 1.0 Size: 7,137 bytes
Overall Assessment
Status: MOSTLY COMPLIANT with 3 issues found
CTONW.BAT is DOS 6.22 compatible and follows best practices, but has 3 significant issues that should be addressed before production use.
Compliance Checklist
✅ DOS 6.22 Compatibility - PASS
- ✅ No
%COMPUTERNAME%variable (uses%MACHINE%instead) - ✅ No
IF /I(uses case-sensitive with multiple checks) - ✅ Proper ERRORLEVEL checking (highest first: 4, 2, 1)
- ✅ Uses
T: 2>NULfor drive testing - ✅ Uses
IF EXIST path\NULfor directory testing - ✅ DOS-compatible FOR loops
- ✅ No long filenames (8.3 format)
- ✅ No modern Windows features
Examples of proper DOS 6.22 code:
Line 43: T: 2>NUL # Drive test
Line 44: IF ERRORLEVEL 1 GOTO NO_T_DRIVE # Proper ERRORLEVEL check
Line 50: IF NOT EXIST T:\NUL # Directory test
Lines 80-82: Multiple case checks (COMMON, common, Common)
✅ %MACHINE% Variable Usage - PASS
- ✅ Checks if %MACHINE% is set (line 21)
- ✅ Clear error message if not set (lines 24-35)
- ✅ Uses %MACHINE% in paths (line 77:
T:\%MACHINE%\ProdSW) - ✅ Creates machine directory if needed (line 121)
✅ T: Drive Checking - PASS
- ✅ Comprehensive drive checking (lines 43-68)
- ✅ Double-check with NUL device test (line 50)
- ✅ Clear error messages with recovery instructions
- ✅ Suggests STARTNET.BAT or manual NET USE
✅ Error Handling - PASS
- ✅ No machine variable error (lines 22-35)
- ✅ T: drive not available error (lines 54-68)
- ✅ Source directory not found error (lines 107-113)
- ✅ Target directory creation error (lines 205-217)
- ✅ Upload initialization error (lines 219-230)
- ✅ User termination error (lines 232-240)
- ✅ All errors include PAUSE and clear instructions
✅ Console Output - PASS
- ✅ Compact banner (lines 90-98)
- ✅ Clear markers: [OK], [WARNING], [ERROR]
- ✅ Progress indicators: [1/2], [2/2]
- ✅ Not excessively scrolling
- ✅ Shows source and destination paths
✅ Backup Creation - PASS
- ✅ Creates .BAK files on network before overwriting (line 140)
- ✅ Mentions backups in completion message (line 194)
✅ Workflow Alignment - PASS
- ✅ Uploads to correct locations (MACHINE or COMMON)
- ✅ Warns when uploading to COMMON (lines 191-192)
- ✅ Suggests CTONW COMMON for sharing (lines 196-197)
- ✅ Consistent with NWTOC download paths
Issues Found
🔴 ISSUE 1: Missing Subdirectory Support (CRITICAL)
Severity: HIGH - Functionality gap Location: Lines 156-172
Problem:
CTONW only copies files from root of C:\ATE\, not subdirectories. However, the actual ProdSW structure on AD2 contains subdirectories:
TS-XX/ProdSW/
├── 8BDATA/
│ ├── 8B49.DAT
│ ├── 8BMAIN.DAT
│ └── ...
├── DSCDATA/
│ ├── DSCFIN.DAT
│ └── ...
├── HVDATA/
├── PWRDATA/
└── RMSDATA/
Evidence from sync log:
2026-01-19 12:09:18 : Pushed: TS-1R/ProdSW/8BDATA/8B49.DAT
2026-01-19 12:09:21 : Pushed: TS-1R/ProdSW/8BDATA/8BMAIN(2013-02-15).DAT
Current code (WRONG):
Line 165: FOR %%F IN (C:\ATE\*.EXE) DO COPY %%F %TARGETDIR%\ /Y >NUL 2>NUL
Line 170: FOR %%F IN (C:\ATE\*.DAT) DO COPY %%F %TARGETDIR%\ /Y >NUL 2>NUL
This only copies files from C:\ATE\, not C:\ATE\8BDATA\, etc.
Correct approach:
Should use XCOPY with /S flag to copy subdirectories:
XCOPY C:\ATE\*.* %TARGETDIR%\ /S /Y /Q
Impact:
- Users cannot upload their test data files in subdirectories
- Machine-specific calibration files won't sync
- Defeats the purpose of machine-specific uploads
Recommendation: REPLACE lines 156-172 with XCOPY /S approach
🟡 ISSUE 2: Missing COMMON Upload Confirmation (MEDIUM)
Severity: MEDIUM - Safety concern Location: Lines 191-192
Problem:
Uploading to COMMON affects ALL ~30 DOS machines, but script doesn't require confirmation. User could accidentally run CTONW COMMON and push potentially bad files to all machines.
Current code:
IF "%TARGET%"=="COMMON" ECHO [WARNING] Files uploaded to COMMON - will affect ALL machines
IF "%TARGET%"=="COMMON" ECHO Other machines will receive these files on next NWTOC
Only warns AFTER upload completes.
Safer approach: Add confirmation prompt BEFORE uploading to COMMON:
:CHECK_COMMON_CONFIRM
IF NOT "%TARGET%"=="COMMON" GOTO START_UPLOAD
ECHO.
ECHO [WARNING] You are about to upload to COMMON
ECHO.
ECHO This will affect ALL machines (%MACHINE% + 29 others)
ECHO Other machines will receive these files on next NWTOC
ECHO.
ECHO Are you sure? (Y/N)
CHOICE /C:YN /N
IF ERRORLEVEL 2 GOTO CANCELLED
IF ERRORLEVEL 1 GOTO START_UPLOAD
:CANCELLED
ECHO.
ECHO Upload cancelled by user
ECHO.
PAUSE Press any key to exit...
GOTO END
Impact:
- Risk of accidentally affecting all machines
- No rollback if bad files uploaded to COMMON
- Could cause production disruption
Recommendation: ADD confirmation prompt before COMMON uploads
🟡 ISSUE 3: Empty Directory Handling (LOW)
Severity: LOW - Error messages without failure Location: Lines 165, 170
Problem: FOR loops will show error messages if no matching files found:
FOR %%F IN (C:\ATE\*.EXE) DO COPY %%F %TARGETDIR%\ /Y >NUL 2>NUL
FOR %%F IN (C:\ATE\*.DAT) DO COPY %%F %TARGETDIR%\ /Y >NUL 2>NUL
If C:\ATE\ has no .EXE or .DAT files, FOR loop will fail with "File not found" error before DO clause executes.
Better approach: Check if files exist first:
IF EXIST C:\ATE\*.EXE (
ECHO Copying programs (.EXE files)...
FOR %%F IN (C:\ATE\*.EXE) DO COPY %%F %TARGETDIR%\ /Y >NUL 2>NUL
ECHO [OK] Programs uploaded
) ELSE (
ECHO [INFO] No .EXE files to upload
)
Impact:
- Minor: User sees confusing error messages
- Doesn't prevent script from working
- Just creates noise in output
Recommendation: ADD existence checks or accept minor error messages
Minor Style Issues (Non-Critical)
Inconsistent Case in Extensions
- Line 140:
*.BAT(uppercase) - Line 144:
*.bat(lowercase)
DOS is case-insensitive, so this works, but inconsistent style.
Recommendation: Standardize on uppercase .BAT for consistency
Code Quality Assessment
Strengths:
- Excellent error handling - Every failure mode is caught
- Clear documentation - Good comments and usage examples
- User-friendly output - Clear status messages and progress
- Proper DOS 6.22 compatibility - No modern features
- Good variable cleanup - SET TARGET= at end
- Backup creation - .BAK files before overwriting
- Target flexibility - Supports both MACHINE and COMMON
Weaknesses:
- Missing subdirectory support - Critical functionality gap
- No COMMON confirmation - Safety concern
- Empty directory handling - Minor error messages
Comparison with NWTOC.BAT
NWTOC handles subdirectories correctly:
# NWTOC.BAT line 89:
XCOPY T:\COMMON\ProdSW\*.* C:\BAT\ /D /Y /Q
# NWTOC.BAT line 111 (machine-specific):
XCOPY T:\%MACHINE%\ProdSW\*.* C:\BAT\ /D /Y /Q
XCOPY T:\%MACHINE%\ProdSW\*.* C:\ATE\ /D /Y /Q
NWTOC copies to both C:\BAT\ and C:\ATE\ from network.
But CTONW only uploads from C:\BAT\, not C:\ATE\ subdirectories.
This creates an asymmetry:
- ✅ NWTOC can DOWNLOAD subdirectories from network
- ❌ CTONW cannot UPLOAD subdirectories to network
Testing Recommendations
Before production deployment:
-
Test subdirectory upload:
C:\ATE\8BDATA\TEST.DAT → Should upload to T:\TS-4R\ProdSW\8BDATA\TEST.DAT -
Test COMMON confirmation:
CTONW COMMON → Should prompt for confirmation -
Test empty directory:
Empty C:\ATE\ → Should handle gracefully -
Test with actual machine data:
C:\ATE\8BDATA\ C:\ATE\DSCDATA\ C:\ATE\HVDATA\ etc.
Recommendations Summary
MUST FIX (Before Production):
- Add subdirectory support - Replace FOR loops with XCOPY /S
- Add COMMON confirmation - Prevent accidental all-machine uploads
SHOULD FIX (Nice to Have):
- Add empty directory checks - Cleaner output
OPTIONAL:
- Standardize extension case - Consistency (.BAT not .bat)
Proposed Fix for Issue #1 (Subdirectories)
Replace lines 156-172 with:
REM ==================================================================
REM STEP 8: Upload programs and data (machine-specific only)
REM ==================================================================
IF "%TARGET%"=="COMMON" GOTO SKIP_PROGRAMS
ECHO [2/2] Uploading programs and data from C:\ATE...
REM Check if ATE directory exists
IF NOT EXIST C:\ATE\NUL GOTO SKIP_PROGRAMS
REM Copy all files and subdirectories from C:\ATE
ECHO Copying files and subdirectories...
XCOPY C:\ATE\*.* %TARGETDIR%\ /S /Y /Q
IF ERRORLEVEL 4 GOTO UPLOAD_ERROR_INIT
IF ERRORLEVEL 2 GOTO UPLOAD_ERROR_USER
IF ERRORLEVEL 1 ECHO [WARNING] No files found in C:\ATE
IF NOT ERRORLEVEL 1 ECHO [OK] Programs and data uploaded
GOTO UPLOAD_COMPLETE
:SKIP_PROGRAMS
ECHO [2/2] Skipping programs/data (COMMON target only gets batch files)
ECHO.
This single XCOPY command replaces both FOR loops and handles subdirectories.
Proposed Fix for Issue #2 (COMMON Confirmation)
Insert after line 84 (after SET TARGETDIR=T:\COMMON\ProdSW):
REM ==================================================================
REM STEP 4.5: Confirm COMMON upload
REM ==================================================================
:CHECK_COMMON_CONFIRM
IF NOT "%TARGET%"=="COMMON" GOTO DISPLAY_BANNER
ECHO.
ECHO ==============================================================
ECHO [WARNING] COMMON Upload Confirmation
ECHO ==============================================================
ECHO.
ECHO You are about to upload files to COMMON location.
ECHO This will affect ALL ~30 DOS machines at Dataforth.
ECHO.
ECHO Files will be distributed to all machines on next NWTOC run.
ECHO.
ECHO Are you sure you want to continue? (Y/N)
ECHO.
CHOICE /C:YN /N
IF ERRORLEVEL 2 GOTO UPLOAD_CANCELLED
IF ERRORLEVEL 1 GOTO DISPLAY_BANNER
:UPLOAD_CANCELLED
ECHO.
ECHO [INFO] Upload cancelled by user
ECHO.
ECHO No files were uploaded.
ECHO.
PAUSE Press any key to exit...
GOTO END
REM ==================================================================
REM STEP 4: Display upload banner (renumbered)
REM ==================================================================
:DISPLAY_BANNER
Verdict
CTONW.BAT is 95% ready for production.
The script demonstrates excellent DOS 6.22 compatibility, error handling, and user experience. However, the missing subdirectory support (Issue #1) is a critical gap that prevents users from uploading their actual test data.
Action Required:
- Fix Issue #1 (subdirectories) - MANDATORY before production
- Fix Issue #2 (COMMON confirmation) - HIGHLY RECOMMENDED
- Fix Issue #3 (empty directories) - Optional
Once Issue #1 is fixed, CTONW will be fully functional and production-ready.
Current Status: ⚠️ NEEDS FIXES BEFORE PRODUCTION USE Estimated Fix Time: 15 minutes (simple XCOPY change) Risk Level: LOW (well-structured code, easy to modify)