Files
claudetools/projects/wrightstown-solar/PROJECT_INDEX.md
Mike Swanson aaf4172b3c sync: Add Wrightstown Solar and Smart Home projects
New projects from 2026-02-09 research session:

Wrightstown Solar:
- DIY 48V LiFePO4 battery storage (EVE C40 cells)
- Victron MultiPlus II whole-house UPS design
- BMS comparison (Victron CAN bus compatible)
- EV salvage analysis (new cells won)
- Full parts list and budget

Wrightstown Smart Home:
- Home Assistant Yellow setup (local voice, no cloud)
- Local LLM server build guide (Ollama + RTX 4090)
- Hybrid LLM bridge (LiteLLM + Claude API + Grok API)
- Network security (VLAN architecture, PII sanitization)

Machine: ACG-M-L5090
Timestamp: 2026-02-09

Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
2026-02-10 18:44:35 -07:00

3.7 KiB

Wrightstown Solar - Project Index

Project: DIY Home Solar Battery Storage Location: Wrightstown (home) Status: Planning / Research Phase Created: 2026-02-09 Last Updated: 2026-02-09


Project Overview

DIY 48V LiFePO4 battery storage system for whole-house UPS / backup power with generator failover. Designed for modular expansion from 5kWh to 20kWh.

Target System Specs

Spec Value
Chemistry LiFePO4 (LFP)
Cell EVE C40 (40135 cylindrical, 3.2V 20Ah)
Configuration 16S5P per 5kWh pack
Nominal Voltage 51.2V (48V system)
Pack Capacity 5.12kWh per pack
Target Total 20kWh (4 packs)
Inverter Victron MultiPlus II 48/5000
BMS JK BMS B2A8S20P 150A (recommended)
GX Device Cerbo GX
Existing Solar Fronius IG Plus (grid-tie string inverter)

Design Goals

  1. Seamless switchover when grid drops (<20ms, UPS-grade)
  2. Zero grid backfeed (physical relay disconnect)
  3. Generator input for extended outages
  4. Modular expansion (build one 5kWh pack at a time)
  5. Fronius solar continues working during outages via Victron micro-grid

Architecture

                    NORMAL OPERATION
Grid -----> [Victron MultiPlus II] -----> House Panel
                    |
              [48V Battery]
              (EVE C40 packs)

Generator ---> [AC Input 2]

                    GRID DOWN
Grid --X    [Victron MultiPlus II] -----> House Panel
             (relay OPENS, no backfeed)
                    |
              [48V Battery] (discharging)

Generator ---> [AC Input] (if battery low)

Files

Documentation

File Description
documentation/system-design.md Full system architecture and component specs
documentation/bms-comparison.md BMS models compatible with Victron CAN bus
documentation/ev-salvage-analysis.md Analysis of salvaged EV packs vs new cells
documentation/parts-list.md Bill of materials and estimated costs

Session Logs

File Description
session-logs/2026-02-09-session.md Initial research and planning session

Budget Estimate

Phase 1 (5kWh + Victron System)

Component Est. Cost
Victron MultiPlus II 48/5000 $1,400-1,800
Cerbo GX $320-350
JK BMS B2A8S20P 150A $80-150
80x EVE C40 cells $240-400
USB-UART cable $15
Cell holders, bus bars, wiring $60-120
Fuses, breaker, enclosure $60-110
Phase 1 Total $2,175-2,945

Phases 2-4 (Additional 15kWh)

Component Est. Cost
3x additional 5kWh packs (cells + BMS + hardware) $1,140-2,010
Full 20kWh System Total $3,315-4,955

Decision Log

Date Decision Rationale
2026-02-09 EVE C40 cells over salvaged EV packs Lower $/kWh ($190-282 vs $365-780), longer life, LFP safety, simpler build
2026-02-09 5kWh modular packs (not 10kWh) Spread cost, manageable builds, fault isolation, one-person liftable
2026-02-09 Victron MultiPlus II for inverter <20ms UPS switchover, physical relay anti-backfeed, generator support, micro-grid for Fronius
2026-02-09 JK BMS B2A8S20P (recommended) 2A active balancing critical for cylindrical cells, best value, huge community
2026-02-09 Keep Fronius IG Plus Still functional; AC-couple via Victron micro-grid during outages

Next Steps

  • Finalize BMS selection (JK BMS vs REC BMS vs SEPLOS)
  • Source EVE C40 cells (Grade A, matched, with test data)
  • Order Victron MultiPlus II 48/5000 + Cerbo GX
  • Design cell holder / bus bar layout for 16S5P cylindrical pack
  • Plan sub-panel / transfer switch wiring
  • Build Pack 1, test for 1 month before expanding