New projects from 2026-02-09 research session: Wrightstown Solar: - DIY 48V LiFePO4 battery storage (EVE C40 cells) - Victron MultiPlus II whole-house UPS design - BMS comparison (Victron CAN bus compatible) - EV salvage analysis (new cells won) - Full parts list and budget Wrightstown Smart Home: - Home Assistant Yellow setup (local voice, no cloud) - Local LLM server build guide (Ollama + RTX 4090) - Hybrid LLM bridge (LiteLLM + Claude API + Grok API) - Network security (VLAN architecture, PII sanitization) Machine: ACG-M-L5090 Timestamp: 2026-02-09 Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
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3.7 KiB
Wrightstown Solar - Project Index
Project: DIY Home Solar Battery Storage Location: Wrightstown (home) Status: Planning / Research Phase Created: 2026-02-09 Last Updated: 2026-02-09
Project Overview
DIY 48V LiFePO4 battery storage system for whole-house UPS / backup power with generator failover. Designed for modular expansion from 5kWh to 20kWh.
Target System Specs
| Spec | Value |
|---|---|
| Chemistry | LiFePO4 (LFP) |
| Cell | EVE C40 (40135 cylindrical, 3.2V 20Ah) |
| Configuration | 16S5P per 5kWh pack |
| Nominal Voltage | 51.2V (48V system) |
| Pack Capacity | 5.12kWh per pack |
| Target Total | 20kWh (4 packs) |
| Inverter | Victron MultiPlus II 48/5000 |
| BMS | JK BMS B2A8S20P 150A (recommended) |
| GX Device | Cerbo GX |
| Existing Solar | Fronius IG Plus (grid-tie string inverter) |
Design Goals
- Seamless switchover when grid drops (<20ms, UPS-grade)
- Zero grid backfeed (physical relay disconnect)
- Generator input for extended outages
- Modular expansion (build one 5kWh pack at a time)
- Fronius solar continues working during outages via Victron micro-grid
Architecture
NORMAL OPERATION
Grid -----> [Victron MultiPlus II] -----> House Panel
|
[48V Battery]
(EVE C40 packs)
Generator ---> [AC Input 2]
GRID DOWN
Grid --X [Victron MultiPlus II] -----> House Panel
(relay OPENS, no backfeed)
|
[48V Battery] (discharging)
Generator ---> [AC Input] (if battery low)
Files
Documentation
| File | Description |
|---|---|
documentation/system-design.md |
Full system architecture and component specs |
documentation/bms-comparison.md |
BMS models compatible with Victron CAN bus |
documentation/ev-salvage-analysis.md |
Analysis of salvaged EV packs vs new cells |
documentation/parts-list.md |
Bill of materials and estimated costs |
Session Logs
| File | Description |
|---|---|
session-logs/2026-02-09-session.md |
Initial research and planning session |
Budget Estimate
Phase 1 (5kWh + Victron System)
| Component | Est. Cost |
|---|---|
| Victron MultiPlus II 48/5000 | $1,400-1,800 |
| Cerbo GX | $320-350 |
| JK BMS B2A8S20P 150A | $80-150 |
| 80x EVE C40 cells | $240-400 |
| USB-UART cable | $15 |
| Cell holders, bus bars, wiring | $60-120 |
| Fuses, breaker, enclosure | $60-110 |
| Phase 1 Total | $2,175-2,945 |
Phases 2-4 (Additional 15kWh)
| Component | Est. Cost |
|---|---|
| 3x additional 5kWh packs (cells + BMS + hardware) | $1,140-2,010 |
| Full 20kWh System Total | $3,315-4,955 |
Decision Log
| Date | Decision | Rationale |
|---|---|---|
| 2026-02-09 | EVE C40 cells over salvaged EV packs | Lower $/kWh ($190-282 vs $365-780), longer life, LFP safety, simpler build |
| 2026-02-09 | 5kWh modular packs (not 10kWh) | Spread cost, manageable builds, fault isolation, one-person liftable |
| 2026-02-09 | Victron MultiPlus II for inverter | <20ms UPS switchover, physical relay anti-backfeed, generator support, micro-grid for Fronius |
| 2026-02-09 | JK BMS B2A8S20P (recommended) | 2A active balancing critical for cylindrical cells, best value, huge community |
| 2026-02-09 | Keep Fronius IG Plus | Still functional; AC-couple via Victron micro-grid during outages |
Next Steps
- Finalize BMS selection (JK BMS vs REC BMS vs SEPLOS)
- Source EVE C40 cells (Grade A, matched, with test data)
- Order Victron MultiPlus II 48/5000 + Cerbo GX
- Design cell holder / bus bar layout for 16S5P cylindrical pack
- Plan sub-panel / transfer switch wiring
- Build Pack 1, test for 1 month before expanding